If you are planning to set up an egg tray manufacturing business, you have the option of choosing between a semi-automatic machine and a fully automatic egg tray machine. Both these types of configurations have their own advantages but a fully automatic machine offers many more advantages.
As the name suggests, a fully automatic machine automates almost all the processes involved in the production of egg trays. As you might know, the egg tray making process involves a number of sub processes such as pulp making, pulp molding, drying and packing among others. The pulp required for making the trays needs to have a certain moisture content. If the moisture content is too high, the end product won’t be as strong as needed. Similarly, low moisture content will also make lower quality trays.
Pulp Making
In this process, the waste paper and other raw materials are converted into pulp. The workers push the raw materials into the pulp making machine. In a fully automatic setup, the machine will start making pulp automatically. Once the pulp has been prepared, pumps are used to push this pulp into the pulp molding machine. In bigger setups, the pulping system is usually separate from the molding process but there are also small scale integrated systems available in the market that integrate different systems into a single production line. An automatic egg tray production line helps in improving efficiency and also saves a lot of space.
Pulp Molding
In this part of the process, the pulp prepared in the above step is molded into different shapes with the help of the molding system. This is a completely automatic process and the only thing you need to care about is the shape of the mold that is to be used in this particular process. These machines are capable of producing many different shapes depending on the type of mold used in the process. In a fully automatic setup, the molding process is completely automated and usually, these machines also have a cleaning tool to make sure the mounds are quickly cleaned once the trays have been de-molded.
Drying and Packing
The last part of the process is the drying and packing of the trays. Once the trays have been de-molded from the molding system, these need to be transferred to the drying room in order to dry them out and strengthen their structure. In case of an automatic setup, a conveyor belt is used for transferring the trays into the drying room. This conveyor belt also brings the dried trays from the drying room to the packing station. More details can be found: https://bestoneggtraymachine.com/egg-tray-making-machine/.
As you now know, there are a number of steps involved in the egg tray manufacturing process and having a completely automatic setup saves a lot of time and labor. If the above-mentioned processes were to be done manually or in a semiautomatic fashion, it would consume a lot more time and will affect production capacity. If there is a lot of demand for trays at your location, it is better to invest in a fully automatic setup as you will be able to enhance the capacity and supply the trays at a much faster rate.
In conclusion, a fully automatic egg tray making machine offers the advantages of high efficiency, low labor costs and ease of operation. Therefore, it is better to invest in an automatic egg tray machine right at the outset in order to get greater efficiency which, in turn, should allow you to make much more money. If you want a small scale egg tray making machine, please check the link here: https://bestoneggtraymachine.com/small-egg-tray-machine/.